{"id":7972,"date":"2023-05-17T21:45:48","date_gmt":"2023-05-17T21:45:48","guid":{"rendered":"https:\/\/controlconceptsusa.com\/?p=7972"},"modified":"2023-05-17T21:47:06","modified_gmt":"2023-05-17T21:47:06","slug":"5-problematic-materials-that-airsweep-can-handle","status":"publish","type":"post","link":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/","title":{"rendered":"5 Problematic Materials that AirSweep Can Handle"},"content":{"rendered":"<p><img decoding=\"async\" class=\"wp-image-7973 aligncenter\" src=\"https:\/\/controlconceptsusa.com\/wp-content\/uploads\/2023\/05\/shutterstock_1720048963-1024x685.jpg\" alt=\"chocolate factory during production\" width=\"393\" height=\"263\" srcset=\"https:\/\/controlconceptsusa.com\/wp-content\/uploads\/2023\/05\/shutterstock_1720048963-1024x685.jpg 1024w, https:\/\/controlconceptsusa.com\/wp-content\/uploads\/2023\/05\/shutterstock_1720048963-300x201.jpg 300w, https:\/\/controlconceptsusa.com\/wp-content\/uploads\/2023\/05\/shutterstock_1720048963-768x514.jpg 768w, https:\/\/controlconceptsusa.com\/wp-content\/uploads\/2023\/05\/shutterstock_1720048963-1536x1028.jpg 1536w, https:\/\/controlconceptsusa.com\/wp-content\/uploads\/2023\/05\/shutterstock_1720048963-2048x1371.jpg 2048w, https:\/\/controlconceptsusa.com\/wp-content\/uploads\/2023\/05\/shutterstock_1720048963-600x402.jpg 600w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 1362px) 62vw, 840px\" \/><\/p>\n<p>Most industries need heavy material handling equipment to move raw materials to warehouses and production facilities. However, the problem doesn\u2019t end there. How do they ensure material flow during the process?<\/p>\n<p>Many bulk powders and solids develop flow problems once they are poured into silos, hoppers, or chutes. They can form bridging and ratholing that blocks the vessel outlet until the flow slows down or stops completely. They can stick to the walls or segregate.<\/p>\n<p>These material blocks would take hours to manually clean. Just like plants need heavy material handling equipment to transport materials to different facilities, they need industrial flow aids to move them through different processing stages.<\/p>\n<h2>What is the best heavy material handling equipment for material blocks?<\/h2>\n<p>There are three general kinds of industrial flow aids, each with its own pros and cons.<\/p>\n<p>Vibrators and air hammers shake the material loose\u2014but at a cost. These consume a lot of energy, can potentially damage vessels, and are very noisy and stressful for workers within the area. Some materials also tend to settle even more when shaken, so this can actually aggravate material flow issues.<\/p>\n<p>Chemical flow aids break down the chemical bonds or change the flow properties. However, adding any material to a formula can affect its quality, consistency, and cost.<\/p>\n<p>Pneumatic flow aids use air pressure to break up blocks or push material. The key is to pick a system aid that uses enough pressure and volume to activate the material. For example, fluidizers that use a combination of light aeration and vibration are only effective for fine powders like flour.<\/p>\n<p><strong>For most materials, you need AirSweep\u2014the trusted heavy material handling equipment for the toughest material flow problems.<\/strong> It can activate bulk solids and powders that don\u2019t respond to fluidizers, vibrators, and air cannons.<\/p>\n<p>The proof is in the flow. Watch AirSweep activate the five most problematic materials used in different industries.<\/p>\n<h2>Heavy, sticky materials<\/h2>\n<p>It can\u2019t get heavier or stickier than liquid cheese. In fact, many food companies use the <a href=\"https:\/\/controlconceptsusa.com\/airsweep-usda-accepted\/\" target=\"_blank\" rel=\"noopener\">USDA-accepted AirSweep<\/a> to move ingredients used for making chocolate and pastries. This model is specifically designed for use in sanitary environments.<\/p>\n<p><iframe title=\"Liquid Cheese Blend Material Flow Test\" src=\"https:\/\/player.vimeo.com\/video\/425686545?dnt=1&amp;app_id=122963\" width=\"500\" height=\"281\" frameborder=\"0\" allow=\"autoplay; fullscreen; picture-in-picture; clipboard-write\"><\/iframe><\/p>\n<h2>High oil and moisture content<\/h2>\n<p>Materials with high oil or moisture content tend to form clumps or bridging and ratholing over vessel walls. Material residue can also spoil and compromise the entire batch. AirSweep guarantees first-in\/first-out flow for faster flow and product integrity.<\/p>\n<p><iframe title=\"Peanut Oil Stock Material Flow Test\" src=\"https:\/\/player.vimeo.com\/video\/426224646?dnt=1&amp;app_id=122963\" width=\"500\" height=\"281\" frameborder=\"0\" allow=\"autoplay; fullscreen; picture-in-picture; clipboard-write\"><\/iframe><\/p>\n<h2>Damp powders<\/h2>\n<p>Damp powders can settle during storage and form bridging and ratholing in silos and hoppers. AirSweep has been proven more effective than fluidizers and air cannons\u2014and even uses less energy and air.<\/p>\n<p><iframe title=\"Material Flow Test Fish Powder\" src=\"https:\/\/player.vimeo.com\/video\/425630876?dnt=1&amp;app_id=122963\" width=\"500\" height=\"281\" frameborder=\"0\" allow=\"autoplay; fullscreen; picture-in-picture; clipboard-write\"><\/iframe><\/p>\n<h2>Flakes and shreds<\/h2>\n<p>These materials have a tendency to interlock and clump together, and won\u2019t respond to agitation and vibration. AirSweep air pulses separate the material and sweep it back into the flow stream.<\/p>\n<p><iframe title=\"Shredded Cellulose Material Flow Test\" src=\"https:\/\/player.vimeo.com\/video\/427069136?dnt=1&amp;app_id=122963\" width=\"500\" height=\"281\" frameborder=\"0\" allow=\"autoplay; fullscreen; picture-in-picture; clipboard-write\"><\/iframe><\/p>\n<h2>Heavy irregular particles<\/h2>\n<p>Irregularly shaped solids can interlock and aggregate. AirSweep can be used with solids with heavier densities such as mined materials or cement materials.<\/p>\n<p><iframe title=\"Material flow test: Gypsum Pebbles\" src=\"https:\/\/player.vimeo.com\/video\/425633122?dnt=1&amp;app_id=122963\" width=\"500\" height=\"281\" frameborder=\"0\" allow=\"autoplay; fullscreen; picture-in-picture; clipboard-write\"><\/iframe><\/p>\n<h2>Find the right AirSweep for your materials<\/h2>\n<p>Thousands of plants around the world trust AirSweep for reliable material flow. <a href=\"https:\/\/controlconceptsusa.com\/contact\/\" target=\"_blank\" rel=\"noopener\">Contact us<\/a> for a free consultation on the best heavy material handling equipment for your process.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Most industries need heavy material handling equipment to move raw materials to warehouses and production facilities. However, the problem doesn\u2019t end there. How do they ensure material flow during the process? Many bulk powders and solids develop flow problems once they are poured into silos, hoppers, or chutes. They can form bridging and ratholing that [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":7974,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[90,1019],"tags":[213],"class_list":["post-7972","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-airsweep","category-news-and-information","tag-news"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.8 (Yoast SEO v27.0) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Five Materials AirSweep Can Handle - Control Concepts, Inc.<\/title>\n<meta name=\"description\" content=\"Most industries need heavy material handling equipment to move raw materials. Use AirSweep to move your materials effectively.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Control Concepts USA\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<!-- \/ Yoast SEO Premium plugin. -->","yoast_head_json":{"title":"Five Materials AirSweep Can Handle - Control Concepts, Inc.","description":"Most industries need heavy material handling equipment to move raw materials. Use AirSweep to move your materials effectively.","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/","twitter_misc":{"Written by":"Control Concepts USA","Est. reading time":"3 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/#article","isPartOf":{"@id":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/"},"author":{"name":"Control Concepts USA","@id":"https:\/\/controlconceptsusa.com\/#\/schema\/person\/4adf025d9423fe94f784b73a083afb0e"},"headline":"5 Problematic Materials that AirSweep Can Handle","datePublished":"2023-05-17T21:45:48+00:00","dateModified":"2023-05-17T21:47:06+00:00","mainEntityOfPage":{"@id":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/"},"wordCount":597,"publisher":{"@id":"https:\/\/controlconceptsusa.com\/#organization"},"image":{"@id":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/#primaryimage"},"thumbnailUrl":"https:\/\/controlconceptsusa.com\/wp-content\/uploads\/2023\/05\/shutterstock_1720048963-1-scaled.jpg","keywords":["news"],"articleSection":["Airsweep","News and Information"],"inLanguage":"en-US"},{"@type":"WebPage","@id":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/","url":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/","name":"Five Materials AirSweep Can Handle - Control Concepts, Inc.","isPartOf":{"@id":"https:\/\/controlconceptsusa.com\/#website"},"primaryImageOfPage":{"@id":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/#primaryimage"},"image":{"@id":"https:\/\/controlconceptsusa.com\/5-problematic-materials-that-airsweep-can-handle\/#primaryimage"},"thumbnailUrl":"https:\/\/controlconceptsusa.com\/wp-content\/uploads\/2023\/05\/shutterstock_1720048963-1-scaled.jpg","datePublished":"2023-05-17T21:45:48+00:00","dateModified":"2023-05-17T21:47:06+00:00","description":"Most industries need heavy material handling equipment to move raw materials. 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